Monolayer Arrays of Nanoparticles on Block Copolymer Brush Films

Two-dimensional arrays of nanoparticles (NPs) have widespread applications in optical coatings, plasmonic sensors, and nanocomposites. Current bottom-up approaches that use homogeneous NP templates, such as silane self-assembled monolayers or homopolymers, are typically plagued by NP aggregation, whereas patterned block copolymer (BCP) films require specific compositions for specific NP distributions. Here, we show, using polystyrene- b-poly(4-vinylpyridine) (PS- b-P4VP) and gold NPs (AuNPs) of various sizes, that a nanothin PS- b-P4VP brushlike coating (comprised of a P4VP wetting layer and a PS overlayer), which is adsorbed onto flat substrates during their immersion in very dilute PS- b-P4VP tetrahydrofuran solutions, provides an excellent template for obtaining dense and well-dispersed AuNPs with little aggregation. These non-close-packed arrays have similar characteristics regardless of immersion time in solution (about 10-120 s studied), solution concentration below a critical value (0.1 and 0.05 mg/mL studied), and AuNP diameter (10-90 nm studied). Very dilute BCP solutions are necessary to avoid deposition, during substrate withdrawal, of additional material onto the adsorbed BCP layer, which typically leads to patterned surfaces. The PS brush coverage depends on immersion time (adsorption kinetics), but full coverage does not inhibit AuNP adsorption, which is attributed to PS molecular rearrangement during exposure to the aqueous AuNP colloidal solution. The simplicity, versatility and robustness of the method will enable applications in materials science requiring dense, unaggregated NP arrays.