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3D Printed Pellets (Miniprintlets): A Novel, Multi-Drug, Controlled Release Platform Technology.

Atheer Awad1, Fabrizio Fina2, Sarah J Trenfield3

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Selective laser sintering (SLS) 3D printing created novel oral drug delivery miniprintlets. These small, intricate formulations demonstrated controlled release of single or dual active pharmaceutical ingredients.

Keywords:
3D printed drug productsacetaminophenadditive manufacturingbeadsmultiple unitspersonalised medicinespersonalized pharmaceuticalsprintletsspheroidsthree dimensional printing

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Area of Science:

  • Pharmaceutical Technology
  • Materials Science
  • Drug Delivery Systems

Background:

  • Selective laser sintering (SLS) is a versatile three-dimensional printing (3DP) technique.
  • 3DP offers potential for engineering advanced drug delivery systems.
  • Modified release oral dosage forms are crucial for therapeutic efficacy.

Purpose of the Study:

  • To utilize SLS 3DP for fabricating small oral dosage forms with modified release properties.
  • To investigate the drug release characteristics of paracetamol-loaded miniprintlets.
  • To explore the potential of dual-drug loaded miniprintlets with distinct release profiles.

Main Methods:

  • Fabrication of paracetamol-loaded and dual paracetamol/ibuprofen-loaded miniprintlets using SLS 3DP.
  • Design of miniprintlets with varying diameters (1 mm and 2 mm).
  • Formulation of miniprintlets using ethyl cellulose for sustained release and Kollicoat Instant Release for immediate release.

Main Results:

  • Ethyl cellulose-based miniprintlets exhibited prolonged drug release despite their small size and large surface area.
  • Dual-drug miniprintlets successfully achieved customized release profiles.
  • Immediate release of one drug and sustained release of another were demonstrated by varying polymer matrices.

Conclusions:

  • SLS 3DP is a versatile technology for fabricating intricate oral drug delivery systems.
  • Miniprintlets can be engineered for controlled and customized release of single or multiple active pharmaceutical ingredients.
  • This approach offers a promising platform for developing next-generation modified-release oral dosage forms.