Surface morphological and mechanical properties of zinc oxide eugenol using different types of ZnO nanopowder

Zinc oxide eugenol (ZOE) cements are generally made up of 80%-90% ZnO powder while the remaining content consists of eugenol bonding resin. ZnO structure plays a major role in the morphology and mechanical properties of ZOE. In this study, we investigated the effects of different particle sizes/shapes of ZnO particles on the surface and mechanical properties of ZOE. Three samples were prepared namely ZnO-Ax, ZnO-B and ZnO-K. The crystallite sizes calculated from XRD were 37.76 nm (ZnO-Ax), 39.46 nm (ZnO-B) and 42.20 nm (ZnO-K) while the average particle sizes obtained by DLS were 21.11nm (ZnO-Ax), 56.73 nm (ZnO-B) and 2012 nm (ZnO-K). Results revealed that the compressive strengths of ZOE-Ax and ZOE-B were improved by 87.92% and 57.16%, respectively, relative to that of commercial ZOE-K. Vickers hardness test demonstrated that the hardness of ZOE-Ax and ZOE-B also increased by 74.9% and 31.1%, respectively. The ZnO-Ax nanostructure possessed a small average particle size (21.11 nm), a homogeneous size distribution (DLS) and an oxygen-rich surface (from EDS and elemental mapping). Meanwhile, ZnO-B exhibited a slightly larger average particle size of 56.73 nm compared with that of other samples. Sample ZnO-Ax demonstrated the highest compressive strength which was attributed to its large particle surface area (21.11 nm particle size) that provided a large contact area and greater interfacial (or interlock) bonding capability if compared to that of ZnO-K sample (2012 nm particle size).