Developing a Polypropylene Fabric, Silica Fume, and Redispersible Emulsion Powder Cementitious Composite for Dynamic...

In the dynamic water environment, grouting requires a material with higher strength and anti-washout performance to prevent groundwater inrush. This study aims to develop a dynamic water slurry by mixing polypropylene fiber (PP fiber), silica fume (SF) and the polymer material of redispersible emulsion powder (REP) to the Portland cement. Towards this aim, a series of tests, including strength, gel time, bleeding rate, fluidity, and anti-washout, were conducted to evaluate the effects of SF, PP fiber, and REP on the slurry properties. The test results show that: (1) SF displays significant effects on strength, gel time, fluidity, and bleeding rate of cement slurry. Differently, PP fiber mainly affects the stress⁻strain behavior of the slurry and can improve the ductility significantly. (2) By mixing SF and fiber simultaneously, the slurry strength can increase by about 30%, and its strain can extend by more than 70%. Meanwhile, the composite slurry possesses great anti-washout properties at a low flow velocity (v ≤ 0.4 m/s), and the grouting retention rate (GRR) can reach up to 98.7%. However, the GRR decreases to a maximum value of 31.3% when v = 0.6 m/s. (3) By mixing the REP into the fiber-SF composite slurry, the GRR can further increase, reaching more than 60% even when v = 0.6 m/s. As a result, the developed fiber-SF cementitious composite slurry, which when mixed with REP, presents a favorable performance in the dynamic water environment.