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Embedded, Fully Spray-Coated Pressure Sensor Using a Capacitive Transducing Mechanism.

Christina Offenzeller1, Marcel Knoll2, Bernhard Jakoby3

  • 1Institute for Microelectronics and Microsensors, Johannes Kepler University Linz, 4040 Linz, Austria. christina.offenzeller@jku.at.

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|April 10, 2019
PubMed
Summary
This summary is machine-generated.

This study developed a spray-coated pressure sensor for real-time monitoring in harsh environments. The capacitive sensor demonstrates sensitivity and stability, even at high temperatures.

Keywords:
additive manufacturingcapacitiveembeddedhigh pressurehigh temperaturemetal/organicpolymer compositepressure sensorspray-coated

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Sensor Technology

Background:

  • Real-time monitoring of mechanical systems in demanding environments requires integrated sensors.
  • Existing sensors may not withstand high pressures or harsh conditions.

Purpose of the Study:

  • To develop a fully-spray coated pressure sensor for high-pressure applications.
  • To embed functional sensor layers within organic coatings for capacitive sensing.
  • To evaluate sensor performance, including sensitivity, stability, and temperature effects.

Main Methods:

  • Fabrication of a fully-spray coated capacitive pressure sensor.
  • Integration of the sensor within functionalized organic coatings acting as a dielectric.
  • Testing of sensor sensitivity, long-time stability, and performance at elevated temperatures.

Main Results:

  • The spray-coated sensor operates effectively in the high-pressure range.
  • The sensor exhibits measurable sensitivity and long-time stability.
  • Temperature-dependent sensitivity was observed due to changes in material properties (Young's moduli).

Conclusions:

  • Spray coating offers a viable method for embedding functional pressure sensors into mechanical systems.
  • The developed sensor is suitable for real-time monitoring in high-pressure, heavy-duty applications.
  • Understanding temperature-dependent performance is crucial for accurate monitoring in varying thermal conditions.