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Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
Alain Reiser1, Marcus Lindén1, Patrik Rohner2
1Laboratory for Nanometallurgy, Department of Materials, ETH Zürich, CH-8093, Zürich, Switzerland.
Nature Communications
|April 25, 2019
Summary
Electrohydrodynamic redox printing (EHD-RP) enables direct, ink-free 3D metal printing. This novel additive manufacturing technique creates complex multi-metal structures with high resolution and speed.
Area of Science:
- Materials Science
- Electrochemistry
- Additive Manufacturing
Background:
- Electrochemistry allows metal dissolution and redeposition in solvents.
- Additive manufacturing seeks advanced fabrication methods for complex structures.
Purpose of the Study:
- To introduce electrohydrodynamic redox printing (EHD-RP) for direct 3D metal fabrication.
- To demonstrate the capability of EHD-RP for creating multi-metal structures without post-processing.
Main Methods:
- Utilizing focused electrohydrodynamic ejection of metal ions from sacrificial anodes.
- Employing subsequent reduction of ions to elemental metals on a substrate.
- Implementing on-the-fly switching and mixing of metals from a multichannel nozzle.
Main Results:
- Achieved direct, ink-free fabrication of polycrystalline multi-metal 3D structures.
- Demonstrated a chemical feature size below 400 nm and spatial resolution of 250 nm.
- Attained printing speeds of up to 10 voxels per second.
Conclusions:
- EHD-RP offers additive control over material chemical architecture.
- This technique enables the synthesis of 3D bi-metal structures with programmed local properties.
- Opens new avenues for fabricating chemically architected materials and devices.
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