Effective cleanup of oil contamination on bio-inspired superhydrophobic surface

The oil-water separation is a popular issue and the removal of oil from bulk water is also meaningful especially in oil spill incident, which not only wastes valuable energy resources but also threatens the ecological system and human health. Superhydrophobic and superoleophilic materials are very promising for the efficient oil removal from bulk water. Reported herein was a novel and easily operated superhydrophobic surface dip coating from a paint-like suspension containing two different sizes TiO₂ and perfluorooctyltriethoxysilane. Aluminum foil substrate, which is flexile and cost-efficient, was bonded with commercial water-proof double-sided adhesive tape (DSAT) to fix the paint to improve the mechanical strength. The coated aluminum foil exhibited rapid sorption/desorption rate (267 L/h m²), high oil sorption capacity (21 g/g), and excellent recyclability (≫ 15 recycling times). After 15 recycling times of sorption/desorption, the coated surface morphology still remained hierarchical micro- and nanostructures and the water contact angle still reached ~ 150°, indicating its superhydrophobic property. Meanwhile, the cost of oil removal of the coated material can match that of the commercial sorbent. We anticipate that the coated superhydrophobic aluminum foil will show outstanding performances on oil absorption and have good applications on a large scale.