Scalable Fabrication and Testing Processes for Three-Layer Multi-Color Segmented Electrowetting Display

Colorful electrowetting displays (EWD) present many challenges, such as scalability and electro-optical performance improvement (e.g., brightness, color gamut, and contrast ratio). The first full investigation of scalable fabrication and testing processes for multi-color segmented EWD with potentially unprecedented electro-optical performance is proposed. A three-layer architecture is employed to achieve colorful EWD, where the key components are three primary color layers (cyan, magenta, and yellow), switched independently. Unlike previous reports referred to herein, which used the same fabrication and testing processes for each layer, this architecture facilitates a uniform performance, improves yield, and simplifies the process for colorful EWD. With an aperture ratio greater than 80%, National Television Standards Committee (NTSC) color gamut area greater than 63%, switching speed lower than 12 ms, and DC driving voltage below 22V, the testing results of colorful EWD are proven successfully by using our proposed processes. The processes investigated in this paper have greatly improved efficiency, suitable for a high-volume of full-color EWD.