Bioinspirational understanding of flexural performance in hedgehog spines

In this research, the flexural performance of hedgehog spines is investigated in four ways. First, X-ray micro-computed tomography (μCT) is employed to analyze the complex internal architecture of hedgehog spines. μCT images reveal distinct structural morphology, characterized by longitudinal stringers and transverse central plates, which enhance flexural performance. Second, computer-aided design (CAD) is utilized to create and produce different three-dimensional (3D) computational models that gradually approach resemblance to hedgehog spines. Various levels of models are constructed by including and excluding key internal features of hedgehog spines, resulting in the formation of model levels from the simplest to the most realistic form. Third, finite element analysis (FEA) is exploited to simulate flexural behavior of hedgehog spines undergoing three-point bending. FEA results aim to identify and elucidate how internal structural features affect flexural stiffness and bending stress contours. Fourth, flexural analytical modeling is performed to calculate flexural shear flow and twist angle during transverse loading. The effects of the number of hedgehog outer cells, the spine wall thickness ratio and radius ratio are theoretically investigated to predict the shear stress and twist angle of the hedgehog spine structure. Results demonstrate that longitudinal stringers of the hedgehog spine significantly increase the overall flexural stiffness, while the transverse central plates provide support and rigidity to prevent spines from buckling and collapsing. Interestingly, the 3D model level that most realistically resembles the actual hedgehog spine is evidenced to have the highest specific bending stiffness, demonstrating nature's most efficient design. The findings of this study may be useful for developing hedgehog-inspired lightweight, high-stiffness, impact-tolerant structures. STATEMENT OF SIGNIFICANCE: This research has given much needed insight on the inner morphology of hedgehog spines and the structure-property relationship to the spine's flexural performance. X-ray μCT images reveal inner structural morphology, characterized by longitudinal stringers and transverse plates. Finite element analysis shows that longitudinal stringers significantly increase flexural stiffness, while the transverse plates provide support and rigidity to prevent buckling. The model that resembles the actual hedgehog spine is evidenced to have the highest specific bending stiffness, demonstrating nature's most efficient design. Analytical model studies influence on cell number, spine geometrical ratios, and further confirms nature's perfect design with lowest flexural shear flow and twist angle during transverse loading. This work paths future design for hedgehog-inspired lightweight, high-stiffness, impact-tolerant structures.