Sorghum straw: Pulping and bleaching process optimization and synthesis of cellulose acetate

The process employed for the pulping and bleaching of sorghum straw was optimized prior to the synthesis of cellulose acetate. A 2² factorial central composite design was carried out. The variables considered were cooking time (1.5 to 2.5 h) and dilute alkali concentration (0.75 to 1.25%) for the pulping and bleaching time (30 to 35 min) and bleach volume (20 to 25 mL) for the bleaching. The sorghum straw was comprised of 49.43% α-cellulose, 19.18% hemicellulose and 30.42% lignin. The optimum conditions that maximize these processes were 2.5 h and 1.25% (dilute alkali concentration) at 90 °C, and 35 min and 25 mL (bleach volume) at 80 °C, respectively, providing pulps with a low Kappa number (<3) and lignin content, and cellulose with a high degree of crystallinity. The ¹H NMR, XRD, FTIR spectroscopy, SEM and thermal analysis demonstrated that it is possible to synthetize cellulose acetate (with 2.62 degrees of substitution) by acetylating bleached pulp for 16 h at 25 °C.