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    Area of Science:

    • Materials Science
    • Non-Destructive Testing (NDT)
    • Ultrasonic Imaging

    Background:

    • Material structural noise from grain scattering is a primary error source in ultrasonic array imaging for NDT.
    • Polycrystalline material grains impede defect detection and characterization due to scattering, attenuation, and backscatter.

    Purpose of the Study:

    • To propose a novel defect+grains model for improved defect detection and characterization in ultrasonic NDT.
    • To provide a statistical framework for understanding the impact of grain structures on defect detection accuracy.

    Main Methods:

    • Developing a statistical model that incorporates multiple realizations of grain structures with potential defects.
    • Calculating probabilities by matching experimental measurements to the proposed defect+grains models.

    Main Results:

    • The defect+grains model statistically captures essential information for defect detection and characterization.
    • Detection, classification, and sizing accuracy can be predicted by quantifying model matching probabilities.

    Conclusions:

    • The proposed defect+grains modeling approach offers insights into NDT challenges.
    • This method allows for the evaluation of fundamental limits in achievable ultrasonic inspection performance.