Environmental impact assessment model for substitution of hazardous substances by using life cycle approach

Regulations that are indirectly driving the substitution of hazardous chemicals, such as the EU REACH regulation, necessitate improvements in chemical alternatives assessment frameworks. In those frameworks, life cycle thinking lacks some important aspects such as systematic and quantitative occupational safety methods and risks from intermediate chemicals that are not released to the environment under normal operating conditions. Concerns of companies about regulatory drivers regarding substances of very high concern often lead to inadequate evaluation of the baseline situation; an issue also overlooked by the frameworks. Moreover, life cycle assessment is optional for assessors with limited resources, such as small and medium enterprises. However, the success of substitution should not be evaluated without life cycle concerns. An environmental impact assessment model has been suggested to overcome these shortcomings of the chemical alternatives assessment frameworks. The model was applied to a case study of primed metal sheet production, where the company was driven to substitute reprotoxic 2-methoxypropanol used in their formulations. The results show that the proposed model is promising for solving the mentioned shortcomings, informing the assessor about substances of very high concern along the life cycle, and it has the potential to be further improved with the help of supporting software and databases. Particularly, in the occupational safety area that concerns risks of accidents at work, improvements to the EU occupational health database can drastically increase the accuracy of the assessments. Besides, the development of methodologies for the quantification of the impacts of reprotoxic, bioaccumulative and endocrine disruptor substances is necessary.