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In Situ High Pressure Hydrogen Tribological Testing of Common Polymer Materials Used in the Hydrogen Delivery Infrastructure
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Tribology Performance of Surface Texturing Plunger.

Songbo Wei1, Hongfei Shang2, Chenglong Liao3

  • 1PetroChina Research Institute of Petroleum Exploration and Development, Beijing 100083, China. wsbthu@163.com.

Biomimetics (Basel, Switzerland)
|August 8, 2019
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Surface texturing plungers with dimples reduce friction and wear in oil pumping units. This laser-based technology improves the tribology performance of stainless steel plungers, even with decreasing wellbore lubrication.

Keywords:
non-smooth surfaceplungerpumping unitsurface texturingtribology performance

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Area of Science:

  • Tribology
  • Materials Science
  • Mechanical Engineering

Background:

  • Plunger pumps are crucial in global oil extraction.
  • Increasing water content in wellbores reduces fluid lubrication for plungers and barrels.
  • Stainless steel plungers with nickel-based coatings suffer from wear due to poor lubrication.

Purpose of the Study:

  • To investigate the impact of surface texturing on plunger and barrel tribology.
  • To assess the effectiveness of laser surface texturing in improving plunger performance under reduced lubrication.

Main Methods:

  • Laser surface texturing was used to create dimples on plunger surfaces.
  • Morphological analysis characterized the surface texture.
  • Tribology tests evaluated friction and wear using oil and water lubrication.

Main Results:

  • Surface texturing significantly reduced the coefficient of friction.
  • Wear resistance of the textured plungers showed improvement.
  • The dimpled surface enhanced tribological performance.

Conclusions:

  • Laser surface texturing is a viable method to improve plunger pump performance.
  • Textured surfaces mitigate issues caused by poor lubrication in wellbores.
  • This technology offers enhanced durability for plungers in demanding oilfield applications.