Conversion of Cellulose into Formic Acid by Iron(III)-Catalyzed Oxidation with O₂ in Acidic Aqueous Solutions

The conversion of abundant renewable cellulose into versatile formic acid (FA) is a potential process for efficient energy storage and application. Vanadium(V)-catalyzed oxidation with O₂ in acidic aqueous media now is the most common method to realize the FA production from cellulose with both high yields and high purity. However, vanadium-based catalysts are difficult to synthesize and expensive. Thus, the seeking for cheaper catalysts with the same high efficiency is expected. In this work, after testing a variety of metal salts in acidic aqueous solution for the conversion of cellulose under O₂, iron(III) was found as a cheaper and readily available catalyst for FA formation, with a comparable yield (51.2%, based on carbon) with that of vanadium(V). The effect of reaction parameters was studied. The competition between oxidation and hydrolysis was found and discussed in detail. FeCl₃ and H₂SO₄ can accelerate oxidation and hydrolysis, respectively, whereas suppress the other. The effects can reflect on the product distribution. Intermediates were found and the pathway from cellulose to products was reasonably proposed. The reusability of the catalytic system shows good performance after four runs. The mechanism study suggests a catalytic ability by a mutual transformation between iron(III) and iron(II), where iron(III) oxidizes substrates to iron(II) that is reoxidized by O₂.