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Updated: Jan 20, 2026

Fabricating High-viscosity Droplets using Microfluidic Capillary Device with Phase-inversion Co-flow Structure
Published on: April 17, 2018
High-Throughput Aqueous Two-Phase System Droplet Generation by Oil-Free Passive Microfluidics
Mohammad Mastiani1, Seokju Seo1, Babak Mosavati1
1Department of Ocean and Mechanical Engineering, Florida Atlantic University, Boca Raton, Florida 33431, United States.
Researchers developed a novel method for generating aqueous two-phase system (ATPS) droplets without oil or external forces. This breakthrough enables precise control over droplet size and high production rates for biological applications.
Area of Science:
- Biotechnology
- Microfluidics
- Biocompatible materials
Background:
- Aqueous two-phase systems (ATPS) offer biocompatibility for biological and medical uses.
- Generating ATPS droplets is challenging due to ultralow interfacial tension compared to water-in-oil (W/O) systems.
Purpose of the Study:
- To achieve passive, oil-free generation of ATPS droplets.
- To characterize droplet size and production rate in oil-free ATPS.
Main Methods:
- Passive droplet generation technique without oil or external forces.
- Analysis of flow rates and capillary (Ca) numbers in the jetting flow regime.
- Systematic variation of inlet pressures and flow rates to control droplet characteristics.
Main Results:
- Successfully generated ATPS droplets with radii as small as 7 μm at frequencies up to 300 Hz.
- Identified a capillary number range of 0.3-1.7 for passive ATPS droplet generation, confirming ultralow interfacial tension.
- Demonstrated independent control of droplet size and generation frequency via pressure and flow rate adjustments.
Conclusions:
- Passive, oil-free ATPS droplet generation is feasible with high production rates and tunable sizes.
- The findings provide crucial parameters for optimizing ATPS droplet generation in microfluidic devices.
- This method advances the application of ATPS in bioprocessing and diagnostics.
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