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Updated: Jan 19, 2026

Fabrication of Superhydrophobic Metal Surfaces for Anti-Icing Applications
Published on: August 15, 2018
Non-equilibrium hybrid organic plasma processing for superhydrophobic PTFE surface towards potential bio-interface
Vineeth M Vijayan1, Bernabe S Tucker2, Paul A Baker3
1Center for Nanoscale Materials and Biointergration, College of Arts and Sciences, University of Alabama at Birmingham, 1300 University Blvd. CH 386 Birmingham, AL 35294, United States; Polymers & Healthcare Materials/ Devices, Department of Material Science and Engineering, University of Alabama at Birmingham, 1150 10th Avenue SouthBirmingham, AL 35294, United States.
Researchers developed a new hybrid plasma method to create superhydrophobic poly(tetrafluoroethylene) (PTFE) surfaces. This technique offers efficient water repellency and self-cleaning properties for advanced applications.
Area of Science:
- Materials Science
- Surface Chemistry
Background:
- Superhydrophobic surfaces exhibit high water repellency and self-cleaning properties.
- Poly(tetrafluoroethylene) (PTFE) is a common material, but enhancing its surface properties is crucial for broader applications.
Purpose of the Study:
- To develop a novel hybrid method for fabricating superhydrophobic PTFE surfaces.
- To investigate the synergistic effects of oxygen and methyl methacrylate (MMA) plasma treatments.
Main Methods:
- A hybrid plasma approach combining oxygen plasma etching and plasma-induced polymerization of MMA on PTFE.
- Characterization using X-ray Photoelectron Spectroscopy (XPS), Fourier-Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Differential Scanning Calorimetry (DSC), and Scanning Electron Microscopy (SEM).
Main Results:
- Achieved superhydrophobic PTFE surfaces with a water contact angle of 154°.
- Demonstrated a synergistic effect between oxygen and MMA plasma treatments, outperforming individual treatments.
- The hybrid method achieved superhydrophobicity at lower power and shorter timescales compared to existing methods.
Conclusions:
- The novel hybrid oxygen-MMA plasma strategy effectively generates superhydrophobic PTFE surfaces.
- The superhydrophobicity is attributed to fluorinated poly(methyl methacrylate) (PMMA) moieties formed by de-fluorination and polymerization.
- This efficient fabrication method holds potential for future biointerface applications.
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Potential-Energy Criterion for Equilibrium

