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Updated: Jan 19, 2026

Rapid Manufacturing of Thin Soft Pneumatic Actuators and Robots
Published on: November 8, 2019
Reprocessable Thermoset Soft Actuators
Yang Yang1, Eugene M Terentjev2, Yubai Zhang1
1The Key Laboratory of Bioorganic Phosphorus Chemistry & Chemical Biology (Ministry of Education), Department of Chemistry, Tsinghua University, Beijing, 100084, China.
Liquid crystalline epoxy thermosets (LCETs) can be reprocessed into 3D soft actuators using the time-temperature equivalence principle. This breakthrough allows for recyclable and stable actuators, overcoming limitations of traditional thermosets.
Area of Science:
- Materials Science
- Polymer Chemistry
- Robotics
Background:
- Traditional thermosets offer excellent stability for 3D soft actuators but lack reprocessing capabilities.
- Reprocessing is crucial for sustainability and advanced functionalities in soft robotics.
Purpose of the Study:
- To demonstrate the reprocessing of liquid crystalline epoxy thermosets (LCETs) into 3D soft actuators.
- To investigate the stability and properties of reprocessed LCET-based actuators.
Main Methods:
- Utilizing the time-temperature equivalence principle to induce transesterification in LCETs.
- Aligning LCETs through a simple procedure and testing their stability over 1000 actuation cycles.
Main Results:
- LCETs were successfully reprocessed into 3D soft actuators by extending transesterification time.
- The alignment of LCETs proved stable at high temperatures and after extensive heating-cooling cycles.
- Reprocessed actuators exhibited remouldable, reprogrammable, reconfigurable, weldable, self-healable, and recyclable properties.
Conclusions:
- The time-temperature equivalence principle enables reprocessing of LCETs, creating advanced 3D soft actuators.
- These novel actuators overcome the limitations of traditional thermosets, offering unprecedented versatility and sustainability.
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