Stabilization/solidification of chromium-bearing electroplating sludge with alkali-activated slag binders

Chromium (Cr)-bearing electroplating sludge is a hazardous solid waste and has a detrimental effect on human health and the environment. In this study, an alkali-activated slag binders, namely, formed by the reaction of blast furnace slag (BFS) with alkali, was applied to the stabilization/solidification (S/S) of electroplating sludge. The effects of liquid-solid ratio, water glass modulus ratio (molar ratio of SiO₂ to Na₂O), water glass dosage, and electroplating sludge amount on the compressive strength and Cr leachability of binders were analyzed. The related mechanism of the S/S of electroplating sludge was discussed on the basis of X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy coupled with energy-dispersive spectrometry (SEM-EDS). Results showed that the compressive strength of the alkali-activated slag binder first increased and then remained stable with the increase in liquid-solid ratio, water glass modulus ratio, and water glass dosage. By contrast, the leaching concentrations of Cr(VI) and total Cr decreased with the increase in liquid-solid ratio, water glass modulus ratio, water glass dosage, and curing time. In addition, XRD, FTIR, and SEM-EDS revealed that the hydration products of the binders were mainly low-crystallinity and dense calcium silicate hydrate gels, and Cr(VI) had been effectively immobilized in the structure. The reduction in Cr(VI) by the reductive components in the BFS boosted the stabilization of Cr-bearing electroplating sludge. Overall, the BFS binders containing electroplating sludge had relatively high compressive strengths and low Cr(VI) leaching concentrations. The physical encapsulation, chemical bonding, and absorption contributed the Cr immobilization during the S/S process of electroplating sludge.