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Tailored Nanopatterning by Controlled Continuous Nanoinscribing with Tunable Shape, Depth, and Dimension
Dong Kyo Oh1, Seungjo Lee1, Seung Hu Lee2
1Department of Mechanical and Automotive Engineering , Seoul National University of Science and Technology , Seoul 01811 , Korea.
ACS Nano
|October 9, 2019
Summary
Controlled dynamic nanoinscribing (DNI) enables tailored nanopatterning on flexible substrates. This versatile method allows for precise control over pattern depth, shape, and dimension for diverse applications.
Area of Science:
- Materials Science and Engineering
- Nanotechnology
- Mechanical Engineering
Background:
- Current methods for creating tailored nanopatterns are often complex, costly, and limited in substrate compatibility.
- The demand for customized nanoscale features on flexible materials is growing across various technological sectors.
Purpose of the Study:
- To introduce and demonstrate a novel method for controlled nanopatterning on flexible substrates using dynamic nanoinscribing (DNI).
- To showcase the ability to precisely control nanopattern characteristics such as depth, shape, and dimension.
- To explore the potential applications of DNI-generated nanopatterns in diverse fields.
Main Methods:
- Utilized a compact, vacuum-free system for continuous mechanical inscription using a nanopatterned mold's edge.
- Employed controlled dynamic nanoinscribing (DNI) to induce bur-free plastic deformation on flexible substrates.
- Systematically varied DNI parameters including inscribing force, temperature, and substrate feed rate to tune pattern profiles.
- Modulated mold edge alignment and combined sequential DNI strokes to create complex gradient and multidimensional nanopatterns.
Main Results:
- Achieved tailored nanopatterning with tunable shape, depth, and dimension on various flexible substrates.
- Demonstrated precise control over nanopattern profiles, ranging from rounded to angular shapes, by adjusting DNI parameters.
- Successfully created complex nanopatterns with gradient depths and multidimensional profiles.
- Showcased an application example where DNI nanopatterns tuned the light diffusion of an LED.
Conclusions:
- Controlled dynamic nanoinscribing (DNI) offers a versatile, efficient, and cost-effective approach for fabricating customized nanopatterns on flexible materials.
- The DNI method provides precise control over pattern morphology, enabling application-specific designs.
- This technology holds significant potential for applications in precision optics, transparent electronics, sensors, and wearable devices.

