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Multiple-field-point pupil wavefront optimization in computational lithography.

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    This study introduces a multiple-field-point pupil wavefront optimization (MPWO) method to enhance lithography imaging quality across the full field of view. MPWO improves imaging consistency and expands the process window for next-generation technology nodes.

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    Area of Science:

    • Optical Engineering
    • Semiconductor Lithography

    Background:

    • Existing pupil wavefront optimization (PWO) methods often neglect field-dependent wave aberrations in lithography systems.
    • Single field-of-view (FOV) PWO cannot adequately address the uneven impact of aberrations across the full FOV.

    Purpose of the Study:

    • To develop a novel multiple-field-point PWO (MPWO) method for improving lithography imaging quality across the entire FOV.
    • To enhance the consistency and process window of lithography imaging for advanced technology nodes.

    Main Methods:

    • A multiple-field-point cost function was designed to account for the varying effects of aberrations across the full FOV.
    • Simulations were conducted to evaluate the performance of the proposed MPWO method.

    Main Results:

    • The MPWO method effectively improved the consistency of lithography imaging.
    • The overlapped process window for the full FOV was significantly enlarged.
    • Optimized wavefronts achieved through MPWO are compatible with the FlexWave pupil wavefront manipulator.

    Conclusions:

    • The proposed MPWO method offers a viable solution for compensating field-dependent aberrations in lithography.
    • MPWO enhances overall lithography imaging performance and is crucial for next-generation semiconductor manufacturing.