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Related Experiment Video

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Combined Genetic and Chemical Capsid Modifications of Adenovirus-Based Gene Transfer Vectors for Shielding and Targeting
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Algorithm-Based Liquid Formulation Development Including a DoE Concept Predicts Long-Term Viral Vector Stability.

Eva B Reinauer1, Stella S Grosso1, Stefan R Henz1

  • 1LEUKOCARE AG, Department Research & Development, Am Klopferspitz 19, 82152, Martinsried, Munich, Germany.

Journal of Pharmaceutical Sciences
|November 6, 2019
PubMed
Summary
This summary is machine-generated.

Amino acid formulations protect viral vectors like adenovirus 5 (Ad5) from degradation. This approach ensures Ad5 stability during long-term storage, outperforming standard formulations.

Keywords:
adenoviral vectorsdesign of experimentsexcipient(s)formulation(s)gene deliverystabilizationvaccine(s)viral vector(s)

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Area of Science:

  • Biotechnology
  • Biopharmaceutical Formulation
  • Viral Vector Stability

Background:

  • Amino acid-based formulations show promise in preventing stress-induced degradation of complex molecules, including monoclonal antibodies and viral vectors.
  • Adenovirus 5 (Ad5) is a model system for studying viral vector stability under various storage conditions.

Purpose of the Study:

  • To evaluate the efficacy of tailored amino acid formulations in protecting viral vectors, specifically Ad5, against thermal stress and during long-term liquid storage.
  • To develop a predictive model for viral vector stability using an algorithm-based approach and design of experiments.

Main Methods:

  • Utilized an excipient database for algorithm-based amino acid preselection.
  • Employed design of experiments (DoE) and a 37°C thermal challenge model to predict long-term storage stability of Ad5.
  • Analyzed Ad5 infectivity statistically to identify key amino acids influencing stability.
  • Tested Ad5 formulations with selected amino acids for infectivity after 24 months at 5°C.

Main Results:

  • Identified specific amino acids significantly enhancing Ad5 stability after 2-3 weeks of liquid storage at 37°C.
  • Ad5 formulations with selected amino acids maintained infectivity after 24 months at 5°C.
  • Standard viral vector formulations showed a 2-log reduction in infectivity after 3 months and complete loss after 18 months at 5°C.
  • Developed an optimized formulation that excluded MgCl2, which was previously considered essential for Ad5.

Conclusions:

  • Algorithm-based formulation development is effective for enhancing viral vector stability.
  • Tailored amino acid formulations provide superior protection for viral vectors during long-term liquid storage compared to standard methods.
  • The developed formulation strategy offers a robust and efficient approach for biopharmaceutical development.