Investigation of physical, mechanical and tribological properties of Al6061-ZrO₂ nano-composites

The present investigation mainly concentrates on work done in order to explore physical, mechanical & tribological characteristics of Al6061 alloy reinforced with nano-sized zirconium dioxide particulates. Four casts of different percentages of reinforcement from 0 to 6 wt% in the steps of 2 are fabricated using liquid metallurgy technique (stir casting). The prepared composites later subjected to various physical, mechanical & wear tests and results were studied. The tests were carried out in accordance with the ASTM standards on the alloy and nano-composites. In the present investigation the physical and mechanical properties like density, hardness and tensile strength increased significantly with the increase in percentage of reinforcement in the matrix alloy, while the percentage elongation found to be decreased. The sliding wear tests were performed by using pin-on-disc the tribometer and results indicated that wear resistance of composites was higher. Off the four compositions, there were improved properties of composites with higher weight percent of reinforcement. Scanning Electron Microscope (SEM) micrographs was used after tensile testing to study fractured surfaces of specimens and wear morphology after wear testing. Overall the investigational outcomes are very interesting and motivates to do further more research.