Temperature-Invariant Superelastic and Fatigue Resistant Carbon Nanofiber Aerogels

Superelastic and fatigue-resistant materials that can work over a wide temperature range are highly desired for diverse applications. A morphology-retained and scalable carbonization method is reported to thermally convert a structural biological material (i.e., bacterial cellulose) into graphitic carbon nanofiber aerogel by engineering the pyrolysis chemistry. The prepared carbon aerogel perfectly inherits the hierarchical structures of bacterial cellulose from macroscopic to microscopic scales, resulting in remarkable thermomechanical properties. In particular, it maintains superelasticity without plastic deformation even after 2 × 10⁶ compressive cycles and exhibits exceptional temperature-invariant superelasticity and fatigue resistance over a wide temperature range at least from -100 to 500 °C. This aerogel shows unique advantages over polymeric foams, metallic foams, and ceramic foams in terms of thermomechanical stability and fatigue resistance, with the realization of scalable synthesis and the economic advantage of biological materials.