Benchmarking the sustainability of sludge handling systems in small wastewater treatment plants

A benchmarking strategy was developed to assess all aspects of sludge handling in small wastewater treatment plants and tested on a cross-section of Ontario facilities. Using operational data and on-site measurements, sustainability metrics that addressed energy consumption, chemical use, biosolids quality and disposition, and greenhouse gas (GHG) emissions were estimated. Electricity consumption for sludge handling ranged from 0.9 to 3.9 kW-hours per dry kilogram of raw sludge (kWh/dry kg) with thermo-alkali hydrolysis and auto-thermal thermophilic aerobic digestion (ATAD) processes consuming the least and most electricity for stabilization, respectively. Mechanical dewatering processes consumed between 2 and 5% of total sludge handling electricity, however, associated polymer dosages were higher than literature values in some cases. Disposition fuel requirements for plants with dewatering were up to 85% lower than facilities without dewatering. Biosolids contaminant (pathogen/metals) contents were observed to be substantially below Non-Agricultural Source Material (NASM) requirements. The copper content of the hauled biosolids exhibited the highest concentration relative to the NASM limit among all plants studied, ranging from 14 to 37% among facilities practicing land application of biosolids. Four biosolid products met Class A requirements for E. coli content, including one product generated via long-term storage. Carbon emissions ranged from -119 to 299 kg CO₂ equivalents per dry tonne of raw sludge (g CO₂ eq./kg). Six facilities that practiced land application exhibited net-negative GHG emissions; the carbon credits gained from fertilizer production avoidance outweighed emissions associated with sludge processing and transportation. The results provide evidence that this practice is sustainable from a GHG emissions standpoint. The benchmarking approach developed and information gathered is beneficial to plant owners and operators seeking to better understand how their utility is performing relative to peers, identify areas of need and further investigation, and improve the sustainability of their operations.