Physical-mechanical properties of wood panel composites produced with Qualea sp. sawdust and recycled polypropylene

Adhesive-free wood-plastic composite panels made with lignocellulosic wastes, and recycled plastics can be a sustainable option for generating useful "green" products. The present work assessed the physical-mechanical properties of adhesive-free panels produced with Qualea sp. sawdust and recycled polypropylene (PP). Discarded PP packaging was used. The packages were washed and ground with a laboratory knife mill until particle size of 10 to 14 mesh. Qualea sp. sawdust was sieved to select particle size of 14 to 30 mesh. Four experimental treatments were assessed by varying the percentages of PP and sawdust, as follows, 60 and 40%, 70 and 30%, 80 and 20%, and 90 and 10%, in an entirely randomized design with 3 panels per treatment, totaling 12 panels. The mats were hot-pressed at 180 °C during 20 min, the first 10 min under pressure of 1.0 MPa and the remaining 10 min at 42 MPa. Physical-mechanical properties of the panels were obtained as follows: density, moisture content, water absorption, thickness swelling, moduli of elasticity and rupture, and Rockwell hardness. In general, an increase of the percentage of PP provided higher dimensional stability to the panels, but there was no significant influence on mechanical strength.