High-Performance Gas Sensor of Polyaniline/Carbon Nanotube Composites Promoted by Interface Engineering

Inspired by the enhanced gas-sensing performance by the one-dimensional hierarchical structure, one-dimensional hierarchical polyaniline/multi-walled carbon nanotubes (PANI/CNT) fibers were prepared. Interestingly, the simple heating changed the sensing characteristics of PANI from p-type to n-type and n-type PANI and p-type CNTs form p-n hetero junctions at the core-shell interface of hierarchical PANI/CNT composites. The p-type PANI/CNT (p-PANI/CNT) and n-type PANI/CNT (n-PANI/CNT) performed the higher sensitivity to NO₂ and NH₃, respectively. The response times of p-PANI/CNT and n-PANI/CNT to 50 ppm of NO₂ and NH₃ are only 5.2 and 1.8 s, respectively, showing the real-time response. The estimated limit of detection for NO₂ and NH₃ is as low as to 16.7 and 6.4 ppb, respectively. After three months, the responses of p-PANI/CNT and n-PANI/CNT decreased by 19.1% and 11.3%, respectively. It was found that one-dimensional hierarchical structures and the deeper charge depletion layer enhanced by structural changes of PANI contributed to the sensitive and fast responses to NH₃ and NO₂. The formation process of the hierarchical PANI/CNT fibers, p-n transition, and the enhanced gas-sensing performance were systematically analyzed. This work also predicts the development prospects of cost-effective, high-performance PANI/CNT-based sensors.