Formation and Depolymerization of Oligomers during Thermal Cracking of Silicon-Containing Carbamates

Polymerization reactions in the thermal cracking of N-substituted carbamates to produce the corresponding isocyanates significantly reduce the yield of isocyanates and thus vastly hinder the industrial application of such non-phosgene routes. Herein, we tried to recycle the oligomers generated during the thermal cracking of 3-ethylcarbamatopropyltriethoxysilane (CPTS) to produce 3-isocyanatopropyltriethoxysilane (IPTS). Firstly, the polymerized substrates of the pyrolysis reaction were analyzed by NMR, IR, MALDI-TOF-MS and TG, indicating the pyrolysis substrates were mixtures of CPTS (25 wt%), polyureas (74 wt%), imines, and other compounds (<1 wt %). The polyureas were generated by reaction of CPTS and IPTS. Then, the depolymerization of these polyureas was realized via alcoholysis in the presence of urea. It was found that the urea not only provides a carbonyl group source, but also forms hydrogen bonds with polyureas. In addition, NH₃ co-produced can also modify the reaction system microenvironment, which might be favorable for the dissociation of polyureas. With optimized conditions, more than 96 % of polymerized substrates could be reverted to CPTS for secondary cracking.