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Electrode design on plastic substrates using laser patterned double-sided tape and gold leaf.

Hyunbeen Jeong, Jong-Mo Seo

    Annual International Conference of the IEEE Engineering in Medicine and Biology Society. IEEE Engineering in Medicine and Biology Society. Annual International Conference
    |January 18, 2020
    PubMed
    Summary

    This study introduces a versatile, low-cost method for fabricating electrodes on various plastic films using kapton tape and gold leaf. The process is fast and adaptable for both adhesive and non-adhesive plastic substrates, enabling wider sensor production.

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    Area of Science:

    • Materials Science
    • Electrical Engineering
    • Nanotechnology

    Background:

    • Plastic substrates are increasingly used for electrodes and sensors.
    • A universal fabrication process for diverse plastic types remains a challenge.

    Purpose of the Study:

    • To propose two novel, widely applicable electrode fabrication methods for plastic films.
    • To demonstrate a cost-effective and rapid technique for electrode patterning.

    Main Methods:

    • Utilized kapton double-sided tape patterned with a CO2 laser.
    • Developed separate processes for plastic films with and without adhesive layers.
    • Employed gold leaf for electrode material and heat press or adhesive for packaging.

    Main Results:

    • Successfully fabricated electrodes on various plastic films.
    • Demonstrated process applicability to both adhesive and non-adhesive substrates.
    • Measured impedance and minimum line width to confirm usability.

    Conclusions:

    • The proposed methods offer an inexpensive, fast, and broadly applicable solution for plastic-based electrode fabrication.
    • These techniques enhance the versatility of plastic substrates in sensor and device manufacturing.