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Related Experiment Video

Updated: Dec 29, 2025

Electrospinning Fundamentals: Optimizing Solution and Apparatus Parameters
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Lamination of Separators to Electrodes using Electrospinning.

Bernhard Christian Springer1, Martin Frankenberger1, Karl-Heinz Pettinger1

  • 1Technology Centre for Energy, University of Applied Sciences Landshut, Ruhstorf a. d. Rott, Bavaria, Germany.

Plos One
|January 29, 2020
PubMed
Summary

Electrospinning enables faster lithium-ion battery production by overcoming lamination limitations for non-thermoplastic binders. This study demonstrates successful adhesion of electrospun polymer nanofibers to battery electrodes, paving the way for advanced manufacturing.

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Area of Science:

  • Materials Science
  • Chemical Engineering
  • Electrochemistry

Background:

  • Lamination is crucial for efficient lithium-ion battery (Li-ion) production, offering fast line speeds by adhering separators to electrodes.
  • Current lamination technology is limited to battery components utilizing thermoplastic binders, excluding many advanced formulations.
  • Overcoming binder limitations is essential for next-generation Li-ion cell manufacturing.

Purpose of the Study:

  • To investigate the feasibility of Electrospinning as a viable method for advanced and rapid Li-ion cell production.
  • To overcome the limitations of conventional lamination for non-thermoplastic battery materials.
  • To demonstrate the successful adhesion of electrospun materials to battery electrodes.

Main Methods:

  • Electrospinning of beaded polyvinylidene fluoride (PVDF) polymer nanofibers onto a fiber-reinforced, inorganic-filled separator.
  • Lamination of the modified separator onto a NMC111-cathode using a specific temperature profile (110/110/120°C).
  • Scanning Electron Microscopy (SEM) analysis to evaluate the adhesive behavior and successful lamination.

Main Results:

  • Successful adhesion of the electrospun PVDF nanofibers to the separator was achieved.
  • The modified separator demonstrated successful lamination onto the NMC111-cathode.
  • SEM imaging confirmed the adhesive bonding between the polymer nanofibers and the electrode surface.

Conclusions:

  • Electrospinning presents a feasible method to enhance Li-ion battery production processes.
  • This technique overcomes the material constraints of traditional lamination, enabling wider applicability.
  • The study confirms the potential of Electrospinning for advanced, fast-track Li-ion cell manufacturing.