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Quantifying the Relative Thickness of Conductive Ferromagnetic Materials Using Detector Coil-Based Pulsed Eddy Current Sensors
Published on: January 16, 2020
Quantifying the Relative Thickness of Conductive Ferromagnetic Materials Using Detector Coil-Based Pulsed Eddy
Nalika Ulapane1, Karthick Thiyagarajan2, David Hunt2
1Melbourne School of Engineering, University of Melbourne; nalika.ulapane@unimelb.edu.au.
This study introduces a new method for measuring the relative thickness of conductive ferromagnetic materials using pulsed eddy current (PEC) sensor voltage decay rates. This approach eliminates the need for calibration, simplifying structural health monitoring of pipes.
Area of Science:
- Materials Science
- Electrical Engineering
- Non-Destructive Evaluation (NDE)
Background:
- Non-destructive evaluation (NDE) is vital for monitoring the structural health of infrastructure, particularly large conductive ferromagnetic pipes.
- Pulsed eddy current (PEC) sensing, especially with detector coil-based architectures, is an effective NDE technique for thickness quantification.
- Previous research highlights the utility of PEC signal decay rates for thickness measurement, showing robustness against sensor variations.
Purpose of the Study:
- To present a novel protocol for conductive ferromagnetic material thickness quantification using PEC sensor detector coil voltage decay rates.
- To address the calibration challenges associated with in situ applications of PEC-based thickness assessment.
- To enable relative thickness quantification without the need for material property measurements or calibration samples.
Main Methods:
- Utilizing the decay rate of the detector coil-based time-domain PEC signal.
- Developing a protocol for relative thickness quantification based on the established decay rate method.
- Focusing on applications for large diameter conductive ferromagnetic pipes, such as those in the energy and water sectors.
Main Results:
- Demonstrated a method for thickness quantification that is independent of sensor specifics (shape, size, coil turns) and excitation current.
- Successfully quantified relative thickness without requiring calibration, overcoming practical limitations of in situ assessments.
- Showcased the effectiveness of the decay rate-based method, previously shown for grey cast iron pipes.
Conclusions:
- The proposed protocol offers a calibration-free approach for relative thickness quantification of conductive ferromagnetic materials using PEC.
- This method enhances the practicality of structural health monitoring for critical infrastructure like pipes, especially in challenging field conditions.
- The findings contribute to advancing NDE techniques for reliable and accessible material assessment.
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