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Steel manufacturing is a multi-stage process that begins by smelting iron ore into cast iron in a blast furnace. This initial stage involves layering iron ore with coke, a type of fuel, and crushed limestone within the furnace. The coke is ignited with a high volume of air, leading to the creation of carbon monoxide, which acts to reduce the iron ore to pure iron.
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Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting
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Beamless Metal Additive Manufacturing.

Mohammad Vaezi1, Philipp Drescher2, Hermann Seitz2,3

  • 1Mechanical Engineering Department, Babol Noshirvani University of Technology, Babol 47148-71167, Iran.

Materials (Basel, Switzerland)
|February 26, 2020
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Summary

Beamless metal additive manufacturing (AM) offers advantages over traditional methods and beam-based AM. This review covers key beamless AM processes and their latest developments, addressing limitations in current technologies.

Keywords:
metal additive manufacturing (AM), beamless metal AMnon-beam metal AM

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Area of Science:

  • Materials Science
  • Manufacturing Engineering
  • Mechanical Engineering

Background:

  • Metal additive manufacturing (AM) excels in creating complex parts but beam-based methods (SLM, EBM) face challenges like high costs and residual stress.
  • A gap exists between industrial demands and the capabilities of current beam-based metal AM technologies.
  • Beamless metal AM techniques are emerging as a solution to overcome these limitations.

Purpose of the Study:

  • To provide a comprehensive review of emerging beamless metal additive manufacturing techniques.
  • To highlight the latest advancements and characteristics of non-beam metal AM processes.
  • To address the need for a high-quality review in this rapidly developing field.

Main Methods:

  • Literature review of scientific publications and market-available technologies.
  • Analysis of key beamless metal AM processes and their underlying principles.
  • Comparative assessment of beamless techniques against traditional and beam-based AM.

Main Results:

  • Identification of various beamless metal AM processes with unique characteristics.
  • Discussion of the potential of beamless AM to bridge the gap in industrial production requirements.
  • Overview of recent developments and ongoing research in non-beam metal AM.

Conclusions:

  • Beamless metal AM technologies present a promising alternative to overcome limitations of beam-based methods.
  • These novel techniques offer new possibilities for manufacturing functional and sophisticated metal parts.
  • Further research and development in beamless AM are crucial for industrial adoption.