Iterative calibration method for measurement system having lens distortions in fringe projection profilometry

In fringe projection profilometry, system calibration is crucial for guaranteeing the measurement accuracies. Its difficulty lies in calibrating projector parameters, especially when the projector lens has distortions, since the projector, unlike a camera, cannot capture images, leading to an obstacle to knowing the correspondences between its pixels and object points. For solving this issue, this paper, exploiting the fact that the fringe phases on a plane board theoretically have a distribution of rational function, proposes an iterative calibration method based on phase measuring. Projecting fringes onto the calibration board and fitting the measured phases with a rational function allow us to determine projector pixels corresponding to the featured points on the calibration board. Using these correspondences, the projector parameters are easy to estimate. Noting that the projector lens distortions may deform the fitted phase map thus inducing errors in the estimates of the projector parameters, this paper suggests an iterative strategy to overcome this problem. By implementing the phase fitting and the parameter estimating alternately, the intrinsic and extrinsic parameters of the projector, as well as its lens distortion coefficients, are determined accurately. For compensating for the effects of the lens distortions on measurement, this paper gives two solutions. The pre-compensation actively curves the fringes in computer when generating them; whereas when using the post-compensation, the lens distortion correction is performed in the data processing stage. Both methods are experimentally verified to be effective in improving the measurement accuracies.