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Wash Testing of Electronic Yarn.

Dorothy Anne Hardy1, Zahra Rahemtulla1, Achala Satharasinghe1

  • 1The Advanced Textiles Research Group, School of Art and Design, Nottingham Trent University, Nottingham NG1 4FQ, UK.

Materials (Basel, Switzerland)
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Summary

Washable electronic yarns (E-yarns) show good durability, especially those with simple copper wire. Larger components reduce resilience, but E-yarns are suitable for washable textiles with design considerations.

Keywords:
LEDelectronic textileselectronic yarnflexible circuitmicrophonepackage diesmart textilesthermistortumble-drywash test

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Area of Science:

  • Textile Engineering
  • Materials Science
  • Wearable Technology

Background:

  • Electronically active yarns (E-yarns) integrate electronic functions into textiles.
  • Washability is crucial for consumer applications of smart textiles.
  • Previous research has not comprehensively detailed E-yarn wash durability.

Purpose of the Study:

  • To evaluate the wash durability of various E-yarn constructions.
  • To identify factors influencing E-yarn performance after washing.
  • To determine the suitability of E-yarns for incorporation into washable textiles.

Main Methods:

  • E-yarns were subjected to washing tests following a modified BS EN ISO 6330:2012 procedure 4N.
  • Tests included machine washing with line drying and tumble drying.
  • Functional performance of E-yarns (sensing, illumination) was assessed post-washing.

Main Results:

  • E-yarns with only copper wire survived 25 wash-dry cycles (line dry) and 5-15 cycles (tumble dry).
  • Temperature sensing E-yarns and LEDs maintained function after 25 line-dried cycles.
  • E-yarns with larger micro-pods (e.g., acoustic sensors, embedded circuits) showed reduced wash resilience.

Conclusions:

  • E-yarns demonstrate potential for washable smart textiles.
  • Wash durability is dependent on the size of integrated electronic components and micro-pods.
  • Minimizing micro-pod size is recommended to enhance E-yarn wash resilience.