Non-Destructive Evaluation Device for Monitoring Fluid Viscosity

There is an increasing need for non-destructive, low-cost devices for real-time fluid viscosity monitoring. Therefore, in this study, a method based on structural health monitoring is adapted for monitoring fluid properties. A device is built such that an inexpensive and disposable viscosity probe be possible. The design incorporates a sensor/actuator pair using a piezoelectric material layered with copper/brass and capable of monitoring viscosity changes in low volume liquids (e.g., vacutainer vial). Experiments performed with the new device show a definite pattern of wave propagation in viscous solutions. A numerical model is built to investigate the wave propagation in the fluid. For experimental measurements, the sensor part of the device detects the generated pressure wave in fluid (e.g., air, water, glycerin) by the actuator part. The phase shift between the actuator and the sensor signals is then recorded and plotted for different concentrations of glycerin and water at room temperature. The results of this study show a direct correlation between the phase shift and varying viscosity in the ultrasonic frequency range from 6 to 9 MHz. The numerical simulation, performed utilizing acoustic modal and harmonic response analysis, results also demonstrate the same trend as the experimental results: a phase shift increases with the viscosity of the fluid.