Effects of Machining Errors on Optical Performance of Optical Aspheric Components in Ultra-Precision Diamond Turning

Optical aspheric components are inevitably affected by various disturbances during their precision machining, which reduces the actual machining accuracy and affects the optical performance of components. In this paper, based on the theory of multi-body system, we established a machining error model for optical aspheric surface machined by fast tool servo turning and analyzed the effect of the geometric errors on the machining accuracy of optical aspheric surface. We used the method of ray tracing to analyze the effect of the surface form distortion caused by the machining error on the optical performance, and identified the main machining errors according to the optical performance. Finally, the aspheric surface was successfully applied to the design of optical lens components for an aerial camera. Our research has a certain guiding significance for the identification and compensation of machining errors of optical components.