Selective recovery of lithium and iron phosphate/carbon from spent lithium iron phosphate cathode material by anionic...

A simple, green and effective method, which combined lithium iron phosphate battery charging mechanism and slurry electrolysis process, is proposed for recycling spent lithium iron phosphate. Li and FePO₄ can be separation in anionic membrane slurry electrolysis without the addition of chemical reagent. The leaching efficiency of Li can reach to 98% and over 96% of Fe are recycled as FePO₄/C. Kinetics analysis indicates that the surface chemical reaction is the control step during the slurry electrolysis. Additionally, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Electrochemical Impedance Spectroscopy (EIS) characterization and thermodynamic analysis are employed to investigate the leaching mechanism. It is found that the spent LiFePO₄ is delithiated and oxidized to FePO₄ by the function of e^-, which is similar as the LiFePO₄ battery charging process. EIS analysis also verify the kinetics results, the charge transfer resistance controlled the leaching process. Finally, a novel process for recovery of spent LiFePO₄ is proposed. The recovered Li₂CO₃ and FePO₄/C can be used for resynthesize LiFePO₄, and the resynthesized LiFePO₄ exhibits reversible capacities of 143.6 mAh g^-1 at 1C and high current efficiency, stable cycle performances at 0.1 and 0.5C which meets the basic requirements for reuse.