Microstructures and Phases of Ytterbium Silicate Coatings Prepared by Plasma Spray-Physical Vapor Deposition

Ytterbium silicate coatings were deposited on SiCf/SiC ceramics matrix composite (CMC) substrates by plasma spray-physical vapor deposition (PS-PVD), and the microstructures and phase constituents of the coatings were studied. The results show that the Yb₂SiO₅ coating prepared with high power and low pressure (65 kW/2 mbar) had quasi-columnar structure, mainly deposited from the vapor phase, whereas the coating prepared with low power and high pressure (40 kW/10 mbar) had a typical layered structure, mainly deposited from the liquid phase. The deposition efficiency of parameter A (~2 μm/min) was also significantly lower than that of parameter B (~20 μm/min). After annealing at 1300 °C for 20 h, the coating prepared by 65 kW/2 mbar was mainly composed of ytterbium disilicate phase (77.2 wt %). The coating also contained some silicon-rich phase. The coating prepared by 40 kW/10 mbar basically consisted of ytterbium monosilicate (63.6 wt %). In addition, a small amount of silicon-rich phase and ytterbium-rich phase were also present in the coating. Accompanied with calculation results by the FactSage software, the cause of deviations in phase compositions was analyzed.