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Updated: Dec 24, 2025

Three-Dimensional Printing of a Complex Aortic Anomaly
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Three-Dimensional-Printed Model as a Template for Chest Wall Reconstruction.

Samuel Jacob1, Robert A Pooley2, Mathew Thomas1

  • 1Department of Cardiothoracic Surgery, Mayo Clinic, Jacksonville, FL, USA.

Heart, Lung & Circulation
|April 14, 2020
PubMed
Summary

This study introduces the first use of a three-dimensional (3D)-printed model as an intraoperative template for chest wall reconstruction after tumor resection. This innovative approach successfully recreated resected portions, restoring function and aesthetics.

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Area of Science:

  • Surgical Oncology
  • Biomedical Engineering
  • Reconstructive Surgery

Background:

  • Chest wall tumors often necessitate complex surgical resections, leading to significant defects.
  • Traditional reconstructive methods may be insufficient for large or complex chest wall defects.

Purpose of the Study:

  • To evaluate the efficacy of using a three-dimensional (3D)-printed model as an intraoperative template for chest wall reconstruction.
  • To demonstrate the application of 3D printing technology in managing large chest wall defects.

Main Methods:

  • Three-dimensional (3D) models were fabricated using computed tomography (CT) and magnetic resonance (MR) imaging data.
  • The 3D-printed model served as an intraoperative template for precise reconstruction of the resected chest wall.
Keywords:
Chest wall reconstructionComputed tomographyTumour

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  • Collaboration between surgeons, radiologists, segmenters, and 3D printing centers was crucial for model fabrication.
  • Main Results:

    • Complete resection of chest wall defects was achieved in all cases.
    • Restoration of skeletal function and physiological chest excursion was successful.
    • Optimal cosmetic outcomes were achieved following reconstruction.

    Conclusions:

    • Three-dimensional (3D)-printed models represent an advanced technique for intraoperative chest wall reconstruction.
    • This technology is particularly valuable for complex chest wall defects where standard techniques are inadequate.
    • The use of 3D-printed templates facilitates tailored prosthesis construction and accurate defect repair.