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Updated: Dec 24, 2025

Simple Methods for the Preparation of Non-noble Metal Bulk-electrodes for Electrocatalytic Applications
Published on: June 21, 2017
Best Practice for Evaluating Electrocatalysts for Hydrogen Economy
Matthew A Bird1, Sean E Goodwin1, Darren A Walsh1
1Nottingham Applied Materials and Interfaces Group GSK Carbon Neutral Laboratory for Sustainable Chemistry, University of Nottingham, Jubilee Campus, Nottingham NG7 2TU, United Kingdom.
Contamination from counter electrodes (Pt, Au) can skew electrocatalyst testing. Nafion membranes fail to prevent this, but a glass frit setup with carbon counter electrodes offers a solution for accurate hydrogen evolution studies.
Area of Science:
- Materials Science
- Electrochemistry
- Energy Conversion
Background:
- Accurate screening of electrocatalysts is crucial for advancing energy devices like fuel cells and electrolyzers.
- Platinum (Pt) and gold (Au) counter electrodes can dissolve during testing, contaminating the electrocatalyst and yielding inaccurate results.
- Nafion membranes are commonly used to isolate counter electrodes, but their effectiveness is questionable under certain testing conditions.
Purpose of the Study:
- To investigate the limitations of Nafion membranes in preventing counter electrode contamination during electrocatalyst stability testing.
- To explore the reciprocal contamination effects between carbon, Pt, and Au electrocatalysts.
- To propose an effective setup for reliable electrocatalyst evaluation.
Main Methods:
- X-ray photoelectron spectroscopy (XPS)
- Energy-dispersive X-ray analysis (EDX)
- Mass spectrometry
- Voltammetry
- Constant-current stability testing
Main Results:
- Nafion membranes do not prevent Pt and Au contamination of carbon electrocatalysts during hydrogen evolution testing.
- Carbon counter electrodes can contaminate and deactivate Pt and Au electrocatalysts.
- A setup using a glass frit to separate a carbon counter electrode from the test electrocatalyst effectively prevents contamination.
Conclusions:
- Standard Nafion membrane separation is insufficient for preventing counter electrode contamination in extended electrocatalyst stability tests.
- A novel setup with a glass frit and carbon counter electrode is essential for accurate electrocatalyst performance evaluation, particularly for hydrogen evolution reactions.
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