Synthesis of Mesoporous Copper Aluminosilicate Hollow Spheres for Oxidation Reactions

Hollow functional metal silicate materials have received the most interest due to their large inner space, permeable and functional shell, lighter density, and better use of material compared to their solid counterparts. While tremendous success has been made in the synthesis of individual metal silicates with uniform morphology, the synthesis of multiphase hollow silicates has not been explored yet, although their direct applications could be promising. In this study, mesoporous aluminosilicate spheres (MASS) are transformed to submicrometer copper aluminosilicate hollow spheres (CASHS) via a one-pot hydrothermal process. CASHS has a hollow interior with Cu-Al-Si thorn-like moieties in a lamellar structure on its outer shell. The structure and morphology of CASHS are unique and different from the previously reported tubular copper silicates that are emanated from Stöber silica spheres. Herein, we also demonstrate that the extent of hollowing in CASHS can be attained by controlling the aluminum content of pristine MASS, highlighting the existence of parameters for in situ controlling the shell thickness of hollow materials. The application of CASHS as a potential heterogeneous catalyst has been directed to important oxidation processes such as olefin oxidation and the advanced oxidation process (AOP). In cyclohexene oxidation, for instance, high selectivity to cyclohex-2-en-1-one is achieved under moderate conditions using tert-butyl hydroperoxide as the oxidant. CASHS is a robust heterogeneous catalyst and recyclable for this reaction. CASHS-derived catalysts also favor AOP and enhance the removal of cationic dyes together with H₂O₂ through an adsorption-degradation process.