Design, modeling, and performance analysis of a new dispensing system based on compliant mechanism

Jet dispenser is widely used in microelectronic packaging, semiconductor industry, life science, and rapid manufacturing fields. As the requirement for dispensing accuracy and speed become higher and higher, especially for viscous materials, the traditional mechanisms cannot meet the high precision dispensing. This paper presents a new jetting dispenser using the complaint mechanism with amplifier components to design the dispenser, which gain the motion and force from the elastic deformation of flexible hinges. To describe the mechanical property of the jetting dispenser, the model of the jetting dispenser was built by employing a pseudo-rigid-body method. To predict accurately droplet volume, we established the model by describing the forming process of droplet. Furthermore, the errors of the droplet volume were analyzed based on the model. The prototype of the dispenser was built and the effects of driving voltage, radius of spray chamber, glue supply pressure, glue viscosity, and turn-on time of hammer on the droplet were analyzed experimentally. The analytical results are in good agreement with experimental results, which the advantages of the presented jetting dispenser with a new design concept are validated. This research provided a new idea and modeling method for the future application of the dispensing system.