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3D-printed custom-designed prostheses for partial hand amputation: Mechanical challenges still exist
Lisa O'Brien1, Emma Cho2, Aarjav Khara2
1Department Occupational Therapy, Monash University, Frankston, Victoria, Australia.
Summary
Two novel 3D-printed prosthetic prototypes for partial hand amputation showed poor grip strength but comparable dexterity to a myoelectric prosthesis. Further refinement is needed for improved mechanical function.
Area of Science:
- Biomedical Engineering
- Rehabilitation Technology
- Prosthetics
Background:
- Advances in prosthetic solutions for partial hand amputations lag behind those for higher-level amputations.
- 3D-printing enables custom prosthetic design and rapid prototyping, yet functional performance data and user feedback are limited.
- This study addresses the need for evidence on novel 3D-printed partial hand prostheses.
Purpose of the Study:
- To evaluate and compare the grip strength, dexterity, and consumer perceptions of two custom-designed 3D-printed prosthetic prototypes.
- To benchmark the performance of these novel devices against a conventional myoelectric prosthesis.
Main Methods:
- A 2-year iterative design process involving the participant, engineers, a prosthetist, and a hand therapist.
- Standardized tests were used to assess grip/pinch strength and dexterity.
- Participant-reported outcomes were collected for subjective criteria evaluation.
Main Results:
- Both 3D-printed devices exhibited significantly lower grip and pinch strength compared to the myoelectric prosthesis.
- Dexterity performance of the 3D-printed devices was comparable to the myoelectric prosthesis.
- The participant reported higher satisfaction with the weight and thermal comfort of the 3D-printed devices.
Conclusions:
- The evaluated 3D-printed prosthetic designs demonstrate potential for future improvements, particularly in mechanical aspects for grip activation.
- Client-centered design incorporating specialist prosthetic and engineering expertise is crucial for future development.
- Further research is required to overcome mechanical limitations and enhance functional capabilities of 3D-printed partial hand prostheses.

