Concentration Gradient-Driven Aluminum Diffusion in a Single-Step Coprecipitation of a Compositionally Graded...

LiNi_1-CoAlO₂ (NCA) possessing a nano-/micro hierarchical architecture delivers a high specific capacity of 200 mAh/g with an upper cutoff voltage of 4.4 V. However, the structural reconstruction due to the irreversibility of the H2 ↔ H3 phase transition at higher voltage increases the initial irreversible capacity loss and charge-transfer impedance and reduces the performance at higher C-rates. Structural and electrochemical stability can be achieved by reducing the nickel content and increasing the electrochemically inactive aluminum at the surface. Nonetheless, getting an aluminum concentration gradient in NCA-(OH)₂ is difficult owing to the difference in the solubility constant and reaction kinetics of Al(OH)₃ compared to that of NiCo-(OH)₂. Hence, we have exploited the high diffusion of nano-Al(OH)₃ driven by the concentration gradient of Al across the hierarchical hydroxide structure and synthesized LiNi_0.8Co_0.135Al_0.065O₂ (NCA) with reduced Ni and increased Al at the surface. The process of formation of a concentration gradient was analyzed by X-ray diffraction, Fourier transform infrared spectroscopy, and cross-sectional elemental mapping. The concentration-graded NCA exhibited superior electrochemical performance compared to its pristine counterpart. The graded NCA shows excellent reversibility of the H2 ↔ H3 phase, leading to low impedance development, confirming the reduced surface reconstruction during the initial cycles. Therefore, the specific capacity of graded NCA is 65% higher than that of pristine NCA at 10 C. Both in half-cell and in full-cell configurations, the graded NCA exhibited superior first cycle reversibility and specific capacity. Specifically, in the full-cell configuration, the capacity retention of graded NCA is 91.5%, while that of pristine NCA is 83% after 150 cycles when cycled between 3 and 4.3 V. Further, the capacity loss reduces to 1% even after 500 cycles when the upper cutoff voltage is reduced to 4.2 V in the case of graded NCA.