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Potential Synergism between Novel Metal Complexes and Polymeric Brominated Flame Retardants in Polyamide 6.6
Alistair F Holdsworth1,2, A Richard Horrocks1, Baljinder K Kandola1
1Institute for Materials Research and Innovation, University of Bolton, Deane Road, Bolton, Greater Manchester BL3 6HQ, UK.
Zinc and tin tungstates enhance flame retardancy in polymers, acting as effective alternatives to antimony trioxide. These combinations improve thermal stability and reduce smoke, offering a safer flame retardant solution.
Area of Science:
- Materials Science
- Polymer Chemistry
- Fire Safety Engineering
Background:
- Environmental concerns drive the search for safer flame retardants, replacing traditional brominated compounds and antimony trioxide (ATO).
- Polymeric brominated flame retardants (PolyBFRs) are emerging alternatives, but effective co-additives like ATO alternatives are scarce.
- Zinc stannates (ZnS) are known alternatives, but further exploration of other inorganic compounds is needed.
Purpose of the Study:
- To investigate the flame retardant efficacy of aluminium (AlW), tin (II) (SnW), and zinc (ZnW) tungstates combined with two PolyBFRs: brominated polystyrene (BrPS) and poly(pentabromobenzyl acrylate) (BrPBz).
- To evaluate the impact of these tungstate-PolyBFR combinations on the thermal degradation and flammability of polyamide 6.6 (PA66).
- To assess the potential of tungstates as alternatives to antimony trioxide in flame retardant formulations.
Main Methods:
- Thermogravimetric analysis (TGA) for thermal degradation studies.
- Limiting Oxygen Index (LOI) and UL94 tests for flammability assessment.
- Cone calorimetry for heat release rate measurements.
- TGA-Fourier Transform Infrared Spectroscopy (TGA-FTIR) for analyzing degradation products.
- Char residue analysis.
Main Results:
- Zinc tungstate (ZnW) and tin tungstate (SnW) significantly increased LOI values (>26 vol.%).
- ZnW-BrPS and ZnW-BrPBz formulations achieved UL94 ratings of V-2 or higher and substantial char residues (>15 wt.%).
- BrPS-based formulations, particularly with ZnW and SnW, exhibited approximately 50% lower peak heat release rates compared to BrPBz formulations.
- ZnW demonstrated smoke-suppressing properties comparable to zinc stannate (ZnS).
- Synergistic effects were observed, with ZnW acting as a synergist in both pre- and post-ignition stages, especially with BrPS.
Conclusions:
- Zinc tungstate (ZnW) and tin tungstate (SnW) are effective co-additives for polymeric brominated flame retardants (PolyBFRs) in polyamide 6.6.
- ZnW shows promise as a multifunctional additive, enhancing flame retardancy, thermal stability, and smoke suppression, potentially replacing antimony trioxide.
- The study highlights the importance of condensed-phase mechanisms in tungstate-PolyBFR systems, particularly with ZnW.
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