Evaluation of insertion torque and surface integrity of zirconia-coated titanium mini screw implants

The aim of this study was to devise a modification of a temporary anchorage device (TAD) by coating titanium mini screw implants with yttrium stabilized zirconia and to evaluate the insertion torque and surface integrity of it.

Five titanium implants (Absoanchor, Dentos, South Korea) from each of the four groups comprising of 6 SH 13-08, 6 SH 13 -10 cylindrical and 6 SH 1312-08, 6 SH 1312-10 tapered mini screw implants were selected to be in the experimental group (Zr Ti) of implants, wherein they were coated with yttrium stabilised zirconia using a RF/DC magnetron sputtering unit. One mini screw implant from each of the four groups remained without coating to serve as control (Ti). After the coating of the titanium mini screw implants, scanning electron microscope (SEM) study was performed to evaluate the thickness and uniformity of the coating obtained. The insertion torque of all implants were evaluated by inserting the implant into bone sample using a manual torque wrench (ADIN). The implants were retrieved from the bone sample and a post insertion SEM study was performed to evaluate any changes in the surface of the Zr-Ti and Ti implants. X-ray diffraction (XRD) analysis was done to confirm the presence of Zirconia in the implants from the experimental group.

There was no statistically significant difference between the insertion torque for the zirconia coated mini screw implants and the titanium mini screw implants, where the P value < 0.05 was considered as statistically significant. The values for insertion torque for Zr Ti cylindrical group of 8 mm length ranged from 19-20 N-cm and that for the tapered group of 8 mm length ranged from 15-17 N-cm. The insertion torque for the Zr Ti tapered group of 8 mm ranged from 21-22 N-cm and that of the tapered group ranged from 16-18 N-cm.The insertion torque values for the Ti cylindrical implant for length of 8 mm was 20 N-cm and 21 N-cm for length of 10 mm. The insertion torque values for the Ti tapered implant was 15N-cm for 8 mm length and 16N-cm for 10 mm length.

The Zirconia coating on the Titanium mini screw implants was of 2.6 µm in thickness. There was no statistically significant difference in the insertion torque of the Zirconia coated mini screw implants and the non-coated titanium mini screw implants which retained their structural integrity.