An Integrated Approach to Optimizing Cellulose Mercerization

An integrated approach, based on quantitative transmission mode powder X-ray diffraction (PXRD) combined with multivariate statistical analysis, has been applied to cellulose obtained from three different sources to correlate the mercerization degree and crystallinity with the cellulose type, temperature, and reaction time. The effects of the experimental conditions on the two outcomes were studied by design of experiments (DoE) and surface responding analysis (SRA) combined with principal component analysis (PCA). SRA showed a marked influence of the type of cellulose (wood cellulose from the kraft vs. sulfite process, WCK vs. WCS) on the conversion of cellulose I to cellulose II (CII%) during mercerization. A counterintuitive simultaneous effect of temperature and cellulose type was also highlighted. The data elaboration in the form of response surface plots provided an easy predictive tool for the optimum conditions to maximize the conversion. The simulation reported for WCK showed maximum conversion (96%) at 70 °C in 24 h with 18%wt NaOH.