Application of conventional and hybrid nanofluids in different machining processes: A critical review

This paper reviews the application of conventional and hybrid nano cutting fluids with different additives in various machining processes, namely turning, milling, drilling, and grinding ones. The literature states that using nanofluids, as cutting fluids, improves the lubrication and cooling in comparison with conventional cutting liquids, while the level of improvement depends on some parameters. In turning process, for each nanofluid, there is a specific pressure, flow rate, and nanoparticle volume fraction to reach optimum performance. Nanoparticle concentration in the range of 0.25%-0.5% (low and economical concentrations) is the most repetitive for optimal case in most of machining processes. Also, hybrid nanofluids show more positive effects compared with conventional nanofluids and base fluids. According to the reports, important parameters such as cutting temperature, cutting force, tool wear, and surface roughness experience 10%-40% and in some cases 50%-70% positive change after applying nanoparticles in turning processes. On the other hand, for the milling process, the SiO₂, MoS₂ and graphene nanoparticles are reported as most applied and effective ones in the literature. For the drilling process, the Cu and diamond nanoparticles are the most applied nanoparticles with positive effect. Moreover, the most utilized nanoparticles for grinding process are MoS₂, Al₂O₃ and diamond families. The corresponding challenges in this field are also examined and directions for future research are recommended.