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High-pressure processing of usually discarded dry aged beef trimmings for subsequent processing.
Franziska Witte1, Sergiy Smetana1, Volker Heinz1
1DIL - Deutsches Institut für Lebensmitteltechnik/German Institute of Food Technologies e. V., Prof.-v.-Klitzing-Str. 7, 49610 Quakenbrück, Germany.
Discarded dry-aged beef trimmings can replace fresh beef in raw fermented sausages. High-pressure processing reduces bacteria, and while water content decreases, the sausages still achieve desired firmness.
Area of Science:
- Food Science
- Meat Science
- Food Processing
Background:
- Dry-aged beef trimmings are often discarded.
- Raw fermented sausages require specific characteristics for quality.
Purpose of the Study:
- To evaluate the feasibility of using dry-aged beef trimmings as a substitute for fresh beef in raw fermented sausages.
- To assess the impact of this substitution on sausage characteristics and ripening process.
Main Methods:
- Dry-aged beef trimmings were treated with high-pressure processing (HPP) at 600 MPa for 3 minutes to achieve a 3-log bacterial reduction.
- HPP-treated trimmings replaced fresh beef in raw fermented sausages at concentrations of 7.5%, 12.5%, 25%, 50%, and 100%.
- Water content, fat content, and firmness during ripening were analyzed.
Main Results:
- Substitution reduced water content in sausages, with higher substitution rates leading to faster water loss.
- Sausages with 50% and 100% trimmings reached control water content levels by day 9 significantly faster (5.4 and 3.7 days, respectively).
- 100% substitution impacted fat content and significantly affected sausage firmness (p < .05).
Conclusions:
- Dry-aged beef trimmings, after HPP treatment, can be incorporated into raw fermented sausages.
- Substitution impacts water and fat content, influencing the ripening dynamics and final texture.
- Further research may be needed to optimize formulations for consistent texture.
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