A novel computational simulation approach to study biofilm significance in a packed-bed biooxidation reactor

Fe (II) biooxidation has recently gained significant interest. It plays a key role in a number of environmental and industrial processes such as bioleaching, acid mine drainage treatment, desulphurization of sour gases, and coal desulphurization. In this work, a three-dimensional CFD model for gas-liquid flow in a lab-scale packed-bed biooxidation reactor is used. The reactor is randomly packed with spherical particles, and the particles are covered with Leptospirillum ferrooxidans biofilm for Fe (II) biooxidation. A modified Jodrey-Tory algorithm is used to generate random packing with actual porosity of 0.42, and biofilm layer with constant thickness is considered over the particles. A simplified Eulerian-Eulerian model is used to obtain detailed flow field. The concentration profile in the reactor and the conversion of Fe (II) from the present simulations are obtained and validated using experimental data reported in the literature. The results of the study indicate that about three-quarters of the conversion occurs in the upper half of the reactor and Fe (II) concentration on the biofilm surface at the lower quarter of the reactor does not exceed 5 mM (The inlet concentration is 89.6 mM). The findings reveal that rate-limiting phenomena may vary in different parts of the reactor. The results obtained through the simulations represent advantages for the design and optimization of packed-bed biofilm reactors.