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Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production
Published on: August 18, 2023
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Enhancing Chimeric Antigen Receptor T Cell Anti-tumor Function through Advanced Media Design
Saba Ghassemi1,2, Francisco J Martinez-Becerra3, Alyssa M Master3
1Center for Cellular Immunotherapies, Perelman School of Medicine at the University of Pennsylvania, Philadelphia, PA, USA.
Molecular Therapy. Methods & Clinical Development
|August 11, 2020
Summary
A novel human growth factor concentrate (Phx) enhances chimeric antigen receptor (CAR)-T cell expansion and potency. This xeno-free media supplement improves gene delivery and T cell function, offering a promising alternative for CAR-T cell manufacturing.
Area of Science:
- Immunotherapy
- Cell Biology
- Biotechnology
Background:
- Chimeric antigen receptor (CAR)-T cell therapy requires optimized ex vivo cell culture for T cell activation, expansion, and CAR gene delivery.
- Current media formulations often use serum (FBS or HS), which have limitations in consistency and supply, and lack optimization for CAR-T cell manufacturing.
- Bioactive components crucial for generating potent, persistent T cell progeny are not well-defined in existing media.
Purpose of the Study:
- To investigate the efficacy of a xeno-free human growth factor concentrate (Phx) in supporting CAR-T cell expansion and function.
- To evaluate Phx as a potential alternative to serum-based media in CAR-T cell manufacturing.
- To explore the impact of Phx on lentiviral gene delivery and in vivo therapeutic potency.
Main Methods:
- CAR-T cells were cultured ex vivo in media supplemented with Phx or human serum (HS).
- Lentiviral gene delivery efficiency and T cell proliferation were assessed.
- In vitro cytolytic activity and in vivo tumor clearance in a human xenograft neuroblastoma model were evaluated.
- Metabolomic profiling was performed to identify key components in Phx.
Main Results:
- Phx supported T cell proliferation in various media formulations.
- Phx enhanced lentiviral-mediated gene expression across a range of multiplicities of infection (MOIs).
- CAR-T cells expanded in Phx demonstrated superior in vivo engraftment, potency, and in vitro CAR-induced cytolytic activity compared to those expanded in HS.
- Metabolomic analysis identified carnosine in Phx as a factor enhancing lentiviral gene delivery and improving T cell metabolic fitness.
Conclusions:
- Phx is a promising xeno-free supplement for CAR-T cell manufacturing, improving T cell expansion, gene delivery, and in vivo potency.
- The unique composition of Phx, including carnosine, contributes to enhanced T cell function and metabolic health.
- These findings support the development of customized media for T cell adoptive immunotherapies, optimizing gene delivery and overall therapeutic efficacy.

